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 COMPACT POWER RELAY
1 POLE X 2--12A (28VDC) (FOR 24V
BATTERY AUTOMOTIVE APPLICATIONS)
FBR572, 582 SERIES
s FEATURES
q
q
q
q q
Two independent relays mounted in a single package (43% of the volume of the two FRL-270 relays) High current contact capacity (carrying current: 40 A/2 minutes, 30 A/1 hour) Suitable for controlling 24 V motors in trucks and other large vehicles High heat resistance and extended operating voltage Two types of contact gap (FBR572: 0.8 mm, FBR582: 1.4 mm)
s ORDERING INFORMATION
[Example]
(a) (b) (c) (d) (e)
FBR572 N D24 (a) (b) (c)
-W (d)
** (e)
FBR572: FBR572 Series relay (contact gap 0.8 mm) FBR582: FBR582 Series relay (contact gap 1.4 mm) N D24 W Y N : Plastic sealed type : 24 VDC : Silver-tin oxide indium : Silver-tin oxide : Silver copper nickel
Series Name Structure Nominal Voltage Contact Material Custom Designation
To be assigned custom specification
1
FBR572, 582 SERIES
s SPECIFICATIONS
Item Contact Arrangement Material Voltage Drop (Resistance) Ratings Maximum Carrying Current Maximum Inrush Current (Reference) Max. Switching Current (Reference) Minimum Switching (Reference) Coil Load*1 FBR570 Series 1 form C x 2 (SPDT x2) Silver-tin oxide indium (-W type) Silver copper nickel (-N type) Maximum 100 mV (at 12 VDC 2 A) 28 VDC 12 A (locked motor load) 28 VDC inrush 15 A, break 2.5 A (motor free load) 40 A/2 minutes, 30 A/ 1 hour (25C, 100% rated coil voltage) -W,-Y type: 60 A -N type: 40 A 12 A 28 VDC -W, -Y Type: 6 VDC 1 A -N Type: 6 VDC 2 A -40C to +85C (no frost) -40C to +100C (no frost) Maximum 10 ms Maximum 5 ms 1 x107 operations minimum 1 x105 operations minimum (locked motor load) 5 x105 operations minimum (motor free load) 1 x106 operations minimum 1 x105 operations minimum (locked motor load) 14 A 32 VDC Silver-tin oxide indium (-W type) Silver-tin oxide (-Y type) FBR580 Series
Operating Temperature Storage Temperature
Time Value
Operate (at nominal voltage) Release (at nominal voltage)
Life
Mechanical Electrical
Other
Vibration Resistance Shock Resistance Weight Misoperation Endurance
10 to 55 Hz (double amplitude of 1.5 mm) 100 m/s2 1,000 m/s2 Approximately 18 g
*1 Values when switching a resistive load at normal room temperature and humidity, and in a clean environment. The minimum switching load varies with the switching frequency and operating environment.
s COIL DATA CHART
ORDERING CODE FBR572ND24-W FBR572ND24-N 24 VDC FBR582ND24-W FBR582ND24-Y 170 18.0 VDC (at 85C) 56C/W Rated coil voltage Coil resistance (10%) 384 Must operate voltage 14.4 VDC (at 20C) Thermal resistance 67C/W
2
FBR572, 582 SERIES
s SUITABLE APPLICATIONS
Application Power Windows Automatic Door Lock Normal load current 10 to 12 A (switching at motor locking) 5 A/2 door (switching at motor locking) INRUSH 15 to 30 A BREAK 2 to 8 (motor free) Current wave Life x 10 100 100 300
3
Recommended model (example) FBR572ND24-W FBR572ND24-W FBR572ND24-W
Intermittent Wipers
FBR572ND24-N
s CHARACTERISTIC DATA
1. MAXIMUM BREAK CAPACITY
100
: Locked motor load
Contact switching current (A)
50 40 30 20 12 10 5
FBR582 FBR572 FBR562
* Test circuit
Relay
Locked motor load Load
1 10
15 20 25 30 40 50
100
Voltage between contacts (VDC)
3
FBR572, 582 SERIES
2. LIFE TEST (EXAMPLE) [FBR572 type]
* Test item 28 VDC-12 A Motor lock 100,000 operations minimum (FBR572 -W type)
* Shift of pick-up drop-out voltage (%) 100
Ratio of pick-up and drop-out values to rated coil voltages
80 PICK-UP 60 40 DROP-OUT 20 0 Initial 1 10 100 (measured at 6 V-1 A)
* Test circuit RL-1 N.O. N.C. N.O. N.C. RL-2 * Current wave form (RL-1) 12 A 0A (RL-2) 0.3 sec 0.3 sec 10 sec 20 sec M
* Shift of contact resistance m 1000
CONTACT RESISTANCE
100
10
Initial
1
10 No. of operations (x104)
100
[FBR582 type]
* Test item * Shift of pick-up drop-out voltage 28 VDC-12 A (%) 100 Motor lock 100,000 operations minimum 80 (FBR582 -W type) PICK-UP 60 * Test circuit
RL-1 N.O. N.C. N.O. N.C. RL-2 * Current wave form (RL-1) 12 A 0A (RL-2) 0.3 sec 0.3 sec 10 sec 20 sec M
Ratio of pick-up and drop-out values to rated coil voltages
40 DROP-OUT 20 0 Initial 1 10 100 (measured at 6 V-1 A)
* Shift of contact resistance m 1000
CONTACT RESISTANCE
100
10
Initial
1
10 No. of operations (x10 )
4
100
4
FBR572, 582 SERIES
3. OPERATING COIL VOLTAGE RANGE [FBR572 type]
Within 5 minutes Continuous at carrying at carrying current current of 20 A of 20 A 133 130 120 110 Ratio of operating voltage to rated coil voltage (%) 100 90 80 70 60 50 10 20 30 40 50 60 70 80 85
-30 0 30 60 90
[FBR582 type]
Within 3 minutes at carrying current of 20 A
Applied voltage to the coil (V)
Within 1 minute at carrying current of 12A
30
20
Within 3 minutes at carrying current of 12A
Operating voltage
10
Oper
ating
volta
ge
Operating temperature (C)
Operating temperature (C)
4. VIBRATION RESISTANCE CHARACTERISTICS
Z Dual amplitude 5 10 Automotive electronics standard 1 0.5 0.1
FBR572 X Y 0.01
4.4 G Acceleration (G) 1
Range where chattering occurs N.O.contact coil not energized on X-direction
10
50
100 Frequency (Hz)
200
600
1000
2000
5
FBR572, 582 SERIES
5. SHOCK RESISTANCE CHARACTERISTICS
Y2 Y1 Z2 X1
Z1 100 80 Shock level (G) 60 40 20 0 X1 X2 Y1 Y2 Z1 Z2 Shock direction
FBR572
X2
: N.C. contact (coil de-energized) : N.O. contact (coil energized)
s REFERENCE DATA
[FBR572 type]
Distribution of operate and release voltage Distribution of operate and release time 100 80 FBR572 FBR572 n = 100 n = 100 Operate 80 Operate Release 60 Release
Distribution (%)
Distribution of contact resistance 100 80
Distribution (%)
FBR572 n = 100
Distribution (%)
60 40
60 40 20
40
20 20 0 0 10 20 30 40 50 60 70 80 Nominal voltage multiplying factor (%) 0 0 1 2 3456 Time (ms) 7 8
0
0 10 20 30 40 50 60 70 80 Contact resistance (m)
[FBR582 type]
Distribution of operating and release voltage 100 FBR582 n = 100 80 Operate Release
Distribution (%)
Distribution of operate and release time 100 FBR582 n = 100 Operate 80 Release
Distribution (%) Distribution (%)
Distribution of contact resistance 100 FBR582 n = 100 80
60
60 40
60 40 20
40 20 0 0 10 20 30 40 50 60 70 80 Nominal voltage multiplying factor (%)
20 0 0 1 2 3456 Time (ms) 7 8
0
0 10 20 30 40 50 60 70 80 Contact resistance (m)
6
FBR572, 582 SERIES
s DIMENSIONS
[FBR572 type]
q Dimensions q PC board mounting hole layout (BOTTOM VIEW)
3.7
2-o1.4 3.09
20.0+0.3
572ND24-N
F
9650 26.0+0.5
4-o1.3
16.2+0.3
4-o1.5
7.62 20.32
7.62
3.5
(3.09)
1.2
(3.7)
q Schematic (BOTTOM VIEW)
COM 10 II 9 7 N.C. COM 5 I 3 1 N.O.
0.3
1.0
0.3 0.5
7.62
5.08
8 6
4 2
N.O. N.C.
1.2
7.62 20.32
7.62
q Tube carrier
22.9Max 562Maximum
25.2Max
20pieces/tube
Unit: mm
5.08 7.62
7
FBR572, 582 SERIES
s DIMENSIONS
[FBR582 type]
q Dimension q PC board mounting hole layout (BOTTOM VIEW)
3.7
2 --1.4 3.09
20.0+0.3
582D24-Y
F&T 9540A 26.0+0.5
4 -- 1.3
17.0+0.3
4 -- 1.5
7.62 20.32
7.62
3.5
(3.09)
1.2
(3.7)
q Schematic (BOTTOM VIEW)
COM 10 II 9 7 N.C. COM 5 I 3 1 N.O.
0.3
7.62
1.0
0.3 0.5
5.08
8 6
4 2
N.O. N.C.
1.2
7.62 20.32
7.62
q Tube carrier
22.9Max 562Maximum
25.2Max
20pieces/tube
Unit: mm
Fujitsu Components International Headquarter Offices
Japan Fujitsu Component Limited Gotanda-Chuo Building 3-5, Higashigotanda 2-chome, Shinagawa-ku Tokyo 141, Japan Tel: (81-3) 5449-7010 Fax: (81-3) 5449-2626 Email: promothq@ft.ed.fujitsu.com Web: www.fcl.fujitsu.com North and South America Fujitsu Components America, Inc. 250 E. Caribbean Drive Sunnyvale, CA 94089 U.S.A. Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email: marcom@fcai.fujitsu.com Web: www.fcai.fujitsu.com
Europe Fujitsu Components Europe B.V. Diamantlaan 25 2132 WV Hoofddorp Netherlands Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email: info@fceu.fujitsu.com Web: www.fceu.fujitsu.com Asia Pacific Fujitsu Components Asia Ltd. 102E Pasir Panjang Road #04-01 Citilink Warehouse Complex Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email: fcal@fcal.fujitsu.com www.fcal.fujitsu.com
(c) 2005 Fujitsu Components America, Inc. All company and product names are trademarks or registered trademarks of their respective owners. Rev. 02/25/2005.
5.08 7.62
8


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